Vision Alignment Machines

Challenge: Vision Part Alignment Cell

A consumer electronics customer required an inline vision alignment solution with screw insertion. The machines specifications and requirements:

  • 6 Part Colour Possibilities

  • Inline conveyor

  • Install Display

  • Vision Alignment

  • Screw Vision Insertion

  • Accurate torqueing of each screw

  • Maintain < 30 second cycle time

  • Data Logging

Solution: ACRP’s Delivered System

15 servo motors

  • 6 - XYZ gantry for left/right side

  • 2 - left/ right screw guns

  • 2 - conveyor and return conveyor

  • 3 - XYR alignment gantry

  • 1 - Display manipulation

  • 1 - Display Install

2 IDS Vision cameras

Advancetech IPC running Automation Manager Softeware

  • Advantech PCIE I/O Cards

Based on first cell's performance the customer requested a second cell for their production expansion. The second machine has been deployed and integrated into their assembly process.